Home > Design Capabilities
Home > Design Capabilities
From the initial concept to design data and technical drawings, we leverage a structured development process, advanced simulation tools, and over 20 years of experience in gear drive technology to translate your application requirements into tailored drive system solutions.
Specification
Development & Design
Prototyping
Testing & Test Methods
Production & Manufacturing
Assembly & Use
From concept, virtual modeling, physical testing to mass production, every step is transparent. At each key milestone, we share results and seek confirmation before proceeding. Meanwhile, we keep you posted on progress and budget throughout the entire journey. Our goal is to deliver the outcome that meets your expectations in terms of technology, cost, and delivery schedule. You can flexibly choose how to work with us. That is why we not only provide custom gear components but also a customized development process. At ZHAOWEI, every product development begins with a deep understanding of the customer's market context and technical objectives.
The logic of our development approach: understand the requirements, co-create the standards, then customize the product.
Our standard procedure for material selection: evaluate performance, select materials scientifically, then optimize the process.
Our thinking behind delivery: 3D modeling, simulation verification, then structural optimization.
ZHAOWEI has developed a proprietary gearbox design platform with independent intellectual property rights. It enables automated parametric design of involute gear structures, effectively addressing technical challenges such as efficiency, noise, and lifespan of gearboxes.
Solution Design
Structural Design
Tooth Profile Design
Simulation Analysis
We design both gear components and their injection molds.
Unlike conventional mold design, key gear parameters such as tooth thickness, module, and pressure angle cannot be simply scaled by material shrinkage; they require tooth profile modification based on long-term empirical data. Our proprietary software generates precise tooth contours directly from design data for mold machining, boosting accuracy and consistency.
In-house-software
Parameter Generation
Profile Modification
Mold Tooling
Full Hardware & Software Design Capability
We independently carry out R&D of electronic control software and hardware, along with full-scale reliability testing, and perform matching optimization for motors and gearboxes.
Software Design
Hardware Design
Testing Standards
Strength Simulation
FEA-based multi-physics coupling for gear tooth strength verification, ensuring cost effective product development.
Dynamic Simulation
Verifies motion smoothness and interference of gear pairs.
Noise Simulation
B&K acoustic analysis system for vibro-acoustic testing.
Mold Flow Analysis
Predicts molding defects (shrinkage, warpage, short shot, gas trap, weld lines) to avoid injection issues at the designing stage.
Committed to progress in the field of micro-drives to create a smarter and better life.
micro-drive System Manufacturer
400-066-2287
